Ammonium sulfate Professional double roller fertilizer extruder

Product Details
Customization: Available
After-sales Service: 1 year
Warranty: 1 year
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  • Ammonium sulfate Professional double roller fertilizer extruder
  • Ammonium sulfate Professional double roller fertilizer extruder
  • Ammonium sulfate Professional double roller fertilizer extruder
  • Ammonium sulfate Professional double roller fertilizer extruder
  • Ammonium sulfate Professional double roller fertilizer extruder
  • Ammonium sulfate Professional double roller fertilizer extruder
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  • Overview
  • Product Description
Overview

Basic Info.

Model NO.
DH 850
Type
Pressing Granulator
Object
Fertilizer
Material
Stainless Steel
Size
5000*3800*4100mm
Certification
CE, ISO 9001, TUV
Condition
New
Machine Type
roller compactor
Place of Origin
Jiangsu, China (Mainland)
Voltage
Customized
Capacity
5t/h
Final granules shape
2-5mm irregular shape
Roller material
CrMo
Working method
Double roller
Application
Ammonium sulfate
Power(W)
55KW
Hydraulic system
Hydraulic
Transport Package
Big Machines Packed in Nude.
Specification
CE
Trademark
FUYI
Origin
Jiangsu Changzhou
HS Code
8474801000
Production Capacity
30units/Year

Packaging & Delivery

Package Size
1400.00cm * 1200.00cm * 1600.00cm
Package Gross Weight
1000.000kg

Product Description

 

Product Description

Ammonium sulfate Professional double roller fertilizer extruder

Working principle  

          Raw materials are sent into hopper by quantitative feeder, compactors use the pair of roller with the hole roll, leaving certain gap and rotation with the same speed reversely. Shaft holders of one group of rolls are fixed, and the other one of group can slide to help the hydraulic cylinder press the rolls for abutting closely against each other. Many arc grooves with the same shape and size are arrayed regularly on the roll surface. In accordance with different compressing ratios of target materials, the wave though of arc groove of one roll shall be directed at that of one roll. When two rolls parallel each other horizontally, powder grained materials are, continuously and evenly fed in the gap between two rolls by means of their gravities and through a forced charger from above of two rolls. After entering the nip area, the materials are gradually nipped by the rolls. With continuous rotation of the rolls, the space that the materials occupy reduces gradually and is compressed step by step and reaches the maximum shaping pressure. And then, as the pressure reduces gradually later, pressed blocks drop off the arc grooves of the rolls for recovered elasticity and gravity of the flaking machine and enter a crushing device for crushing and then enter a sieving device for sieving. At last, grained products are obtained. The powder materials and large particles which are substandard will return to bucket elevator and enter into the next process with new products.

Ammonium sulfate Professional double roller fertilizer extruder

 Technical Parameters
 

Model DH240 DH360 DH450 DH650 DH850 DH1050
Roller diameter
 (mm)
φ240 φ360 φ450 φ650 φ850 φ1050
Valid usable width (mm) 300 250 280 320 450 450
Roller speed 
(rpm)
50-100 10-25 10-25 10-25 9-16 8.5-14.5
Max rolled sheet thickness(mm) 4 8 12 16 25 36
Rolled sheet output*(kg/h) / 1300-2300 2500-3500 5000-7000 12,000-16,000 22,000-38,000
Finished product output
((kg/h))
2000-3000
(Oblate)
900-1300 1800-2500 3000-3500 5,000-7,000 10,000-12,000
Granular size 
(mm)
3.5/4.2/4.5/
5.5/6.5 etc.
2-5 2-5 2-5 2-5 2-5
Main unit power (KW) 45  30-37 55-75 90-110 220-250 400 
Total installed capacity (KW) 55  55  90  175  400  850 
External dimension (mm) 2300×1700×1860 2350×2000×2600 2600×2200×2900 3600×2800×3200 5,000×3,800×4,100 7,000×5,000×6,000
Total weight (t) 10  21  46  85-95
   Compaction 
      pressure (KN/CM)
40 66.9 68.4 75.4 113.5 212
Applicable examples
Name of material Specification Granular size(mm) Output(kg/h)
Potassium chloride, 
Russian red potassium
DH360 2.0~4.75 1000~1500
  DH450   2000~2600
  DH650   3200~4500
Potassium sulfate DH360 2.0~4.75 1000~1300
  DH450   2000~2500
  DH650   3000~4500
NPK fertilizer DH360 2.0~4.75 900~1500
  DH450   1800~2600
  DH650   3000~4500
Ammonium chloride DH360 2.0~4.75 800~1000
  DH450   1800~2500
  DH650   3100~4600
Ammonium sulfate DH360 2.0~4.75 800~1000
  DH450   1800~2500
  DH650   3100~4600
Cryolite DH360 2.0~6.0 1000~1500
  DH450   2000~2600
  DH650   3200~4500
Antioxidant DH360 0.3~2.0 300~400
Zinc oxide DH360 1.5~2.5 350~500
Sodium formate DH360 1.5~6.0 800~1000
Steel making flux DH360 Olive shape 1000~1200
Snow melt agent DH360 2.0~7.0 800~1000
Bromine chlorine hydantotin DH240 1.5~6.0 ~300
Medical intermediate DH240 0.5~2.0 ~200
Environment protection DH240 8.0~15.0 ~500

     Examples of finished products

Ammonium sulfate Professional double roller fertilizer extruder

 Parts of one whole set of granulating line

    1.Pre-feeder

Equipped with mechanical vibrating feed hopper with automatic control and timing vibration.

     2.Quantitative feeder

Adopts frequency conversion adjusting speed to ensure the feeding accuracy.

     3.Force-feeding screw hopper

It is composed of variable frequency motor, cone helix, stirring knife tooth and cone feeding hopper with visual glass window as well as feeding mouth assemblies and so on. Its function is to further achieve degassing and perform pressure feeding.

    4.Flaking machine

It is composed of left and right fixed bearing seats, frame structure, two alloy steel rollers, two hydraulic oil cylinders, electric automatic pump station as well as hard tooth surface dedicated reducer and main driving motor.

    5.Crushing & granulating machine

It is composed of cutting-up box, cutting-up main shaft and special rotating cutting blades and the main shaft is driven at high speed by the motor to break the extrusion forming materials and dress into pellets.

    6.Vibration screen

It is equipped with screen block-proof device and convenient to clean the screen. The broken pellet and powder materials from the breaking and dressing machine is divided into pellet product and recycling powder.

    7.Material return auger

It sends the unaccepted powder material returned from vibration classification screen to the feeding elevator.

    8.Bucket elevator

Upper and lower sprocket use assembly structure for the transportation of materials.

    9.Control cabinet

It is composed of the electrical components such as electric control box, frequency conversion controller, ammeter, voltage meter, light, button switches, voltage switch and so on. All the electrical equipment is controlled and operated concentratedly.

Ammonium sulfate Professional double roller fertilizer extruder
Layout of Fuyi granulating processes

     We can design different diagram for different clients, we need to design the layout according our clients provide us some basic information about the size of their factory, and how do they want to place the equipments. Our target is making the process more simple , more easy, more economic and more effective.  

Ammonium sulfate Professional double roller fertilizer extruder 
Customers Installation Site

Ammonium sulfate Professional double roller fertilizer extruder

Delivery

Ammonium sulfate Professional double roller fertilizer extruder
Services

      Fuyi has designed and manufactured roller presses and equipments for briquetting and compacting NPK fertilizer, powder, chemical, minerals, etc, since 2006. We take care of green field projects as well as of existing plants. Our services cover material tests, process layout, engineering, and supply of complete granulating plants or key equipments, guidance of installation and commissioning, training. 
 

     Also, the company manufactures and supplies equipment for drying equipments and dust collector machines. 

 

     Extensive experience and best quality production facilities guarantee a smooth workflow from start to finish.

 

Q:Do you provide the installation service after ordering your machines?
A:As for the single machine, we provide the users instruction.
    As for the production line,we provide the professional construction drawing,  and arrange  the engineer guide the user install the machines.Help the user train the skilled workers.

Q:Can you be sure the wearing parts supply in future?

A:We promise to provide the wearing parts to user in future.

Q:How about the warranty of our machines?

A:Our production line, and single machine's warranty is 1 year.

Q: Do you allow us to visit your factory for try some machines?

A:We warmly welcome the clients to come to our factory for trying each machine.
Q:Can we see some fertilizer plant with your machine?

A:We can take the customer to visite some fertilizer plants with our equipements.

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