Fertilizer Roller Granulator/Extrusion pellet machine/roller pelletizer Press Machine compactor

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Customization: Available
After-sales Service: 1 year
Warranty: 1 year
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  • Fertilizer Roller Granulator/Extrusion pellet machine/roller pelletizer Press Machine compactor
  • Fertilizer Roller Granulator/Extrusion pellet machine/roller pelletizer Press Machine compactor
  • Fertilizer Roller Granulator/Extrusion pellet machine/roller pelletizer Press Machine compactor
  • Fertilizer Roller Granulator/Extrusion pellet machine/roller pelletizer Press Machine compactor
  • Fertilizer Roller Granulator/Extrusion pellet machine/roller pelletizer Press Machine compactor
  • Fertilizer Roller Granulator/Extrusion pellet machine/roller pelletizer Press Machine compactor
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  • Overview
  • Product Description
Overview

Basic Info.

Model NO.
dh
Object
Fertilizer
Material
Carbon Steel or Stainless Steel
Size
Large
Certification
CE
Condition
New
Roller materia
CrMo
Granules Hardness
High
Working method
Double roller press
Applicaiton
fertilizer/ chemical/ mineral dry powd
Recyclable
Yes
Hydraulic
hydraulic
Pellets shape
2-5mm irregular shape
Granular shape
Customized
Finshed products
pellets
Transport Package
Big Machines Packed in Nude
Specification
3600*2800*3000
Trademark
FUYI
Origin
China (Mainland)
HS Code
8474801000
Production Capacity
3-3.5t/H

Packaging & Delivery

Package Size
360.00cm * 280.00cm * 320.00cm
Package Gross Weight
21000.000kg

Product Description

Product Description

 

Specifications

Dry Roller Compactor: 
1)main depend on double roller 
2)moisture requirement:<1% 
3)irregular particle(size:2-4mm


 

 Fertilizer Roller Granulator/Extrusion pellet machine/roller pelletizer

 

 Working Principle

          Two rollers rotate in reverse, materials between rollers are compressed, the intermediate products are bar shape / sheet, then the crusher will crush the bar shape products into irregular granules, finally using the rotary screen to sieve standard products, non- standard products will be recycled mix with new material for the next granulating process.
Fertilizer Roller Granulator/Extrusion pellet machine/roller pelletizer Press Machine compactor

 

Summary

  • Offers higher bulk specific gravity. (Materials can be processed without being bulky.)
  • Maintains stability of bulk specific gravity.
  • Improves liquidity. (It facilitates constant feeding, weighing, and others.)
  • Eases the system handling.
  • Prevents materials from scattering (i.e., improves the working environment).
  • Facilitate mixing of materials.
  • Provides smooth melting of materials (in other words, hardly forms lumps of materials).

Features

  • Simplified manufacturing process
    By dry-process granulation, you require no humidification and drying stages.
  • Minimal transformation
    This system is the best-suited to granulate materials which are unstable to water or solvent and subject to thermal transformation.
  • High-density products
    By compaction with pressure rollers, you can produce high-density particles and granulated powder.
  • High compression force
    The  High-pressure Type Roll Compactor offers larger compression force, enabling you to produce high-density and high-intensity products.
  • Soft granulation
    Even though the hydraulic cylinder is used to apply compression force, since the operative pressure of the hydraulic cylinder can be easily adjusted, you are able to reduce the compression force for soft granulation.
  • Incorporation of high-performance screw
    The screw performance exerts a significant influence upon the granulating capability of the Roll Compactor.
    The Roll Compactor has a high-performance screw, which have materials intruded between the rolls to facilitate de-gassing.
  • Efficient crushing and granulation
    By freely varying combination of breakers, several types of granulators for fine particle and sizing use, and granulators with screen, you can efficiently get a target particle size.Fertilizer Roller Granulator/Extrusion pellet machine/roller pelletizer Press Machine compactor

Unit structure

1) Pre-feeder: Equipped with mechanical vibrating feed hopper with automatic control and timing vibration

2) Quantitative feeder: Adopts frequency conversion adjusting speed to ensure the feeding accuracy.

3) Force-feeding screw hopper: It is composed of variable frequency motor, cone helix, stirring knife tooth and cone feeding hopper with visual glass window as well as feeding mouth assemblies and so on. Its function is to further achieve degassing and perform pressure feeding.

4) Slice mill: The mainframe of the slice mill is composed of left and right fixed bearing seats, frame structure, two alloy steel rollers, two hydraulic oil cylinders, electric automatic pump station as well as hard tooth surface dedicated reducer and main driving motor.

5) Breaking and pellet dressing machine: The breaking and pellet dressing chamber is composed of cutting-up box, cutting-up main shaft and special rotating cutting blades and the main shaft is driven at high speed by the motor to break the extrusion forming materials and dress into pellets.

6) Vibration classification screen: It is equipped with screen block-proof device and convenient to clean the screen. The broken pellet and powder materials from the breaking and dressing machine is divided into pellet product and recycling powder.

7) Material return screw: It sends the unaccepted powder material returned from vibration classification screen to the feeding elevator.

8) Bucket elevator: HL250 Type, used for feeding materials.

9) Electric control cabinet: It is composed of the electrical components such as electric control box, frequency conversion controller, ammeter, voltage meter, light, button switches, voltage switch and so on. All the electrical equipment is controlled and operated concentratedly

 

Granulating production line(21-28t/h capacity, based on 2-5mm irregular granules):
Fertilizer Roller Granulator/Extrusion pellet machine/roller pelletizer Press Machine compactor

Fertilizer Roller Granulator/Extrusion pellet machine/roller pelletizer Press Machine compactor
Rollers and Final products  
Fertilizer Roller Granulator/Extrusion pellet machine/roller pelletizer Press Machine compactor
 

 Technical Parameters

Model DH240 DH360 DH450 DH650 DH850 DH1050
Roller diameter
 (mm)
φ240 φ360 φ450 φ650 φ850 φ1050
Valid usable width (mm) 300 170-230 190-280 290-330 420 500
Roller speed 
(rpm)
50-100 10-25 10-25 10-25 9-16 8.5-14.5
Max rolled sheet thickness(mm) 4 8 12 16 25 36
Rolled sheet output*(kg/h) / 1300-2300 2500-3500 5000-7000 12,000-16,000 22,000-38,000
Finished product output
((kg/h))
2000-3000
(Oblate)
900-1300 1800-2500 3500-4000 6,000-8,000 12,000-16,000
Granular size 
(mm)
3.5/4.2/4.5/
5.5/6.5 etc.
2-5 2-5 2-5 2-5 2-5
Main unit power (KW) 45  30-37 55-75 90-110 220-250 400 
Total installed capacity (KW) 55  55  90  175  400  850 
External dimension (mm) 2300×1700×1860 2350×2000×2600 2600×2200×2900 3600×2800×3200 5,000×3,800×4,100 7,000×5,000×6,000
Total weight (t) 10  21  46  75-85

Applicable examples  

Name of material Specification Granular size(mm) Output(kg/h)
Potassium chloride, 
Russian red potassium
DH360 2.0~4.75 1000~1500
  DH450   2000~2600
  DH650   3200~4500
Potassium sulfate DH360 2.0~4.75 1000~1300
  DH450   2000~2500
  DH650   3000~4500
NPK fertilizer DH360 2.0~4.75 900~1500
  DH450   1800~2600
  DH650   3000~4500
Ammonium chloride DH360 2.0~4.75 800~1000
  DH450   1800~2500
  DH650   3100~4600
Ammonium sulfate DH360 2.0~4.75 800~1000
  DH450   1800~2500
  DH650   3100~4600
Cryolite DH360 2.0~6.0 1000~1500
  DH450   2000~2600
  DH650   3200~4500
Antioxidant DH360 0.3~2.0 300~400
Zinc oxide DH360 1.5~2.5 350~500
Sodium formate DH360 1.5~6.0 800~1000
Steel making flux DH360 Olive shape 1000~1200
Snow melt agent DH360 2.0~7.0 800~1000
Bromine chlorine hydantotin DH240 1.5~6.0 ~300
Medical intermediate DH240 0.5~2.0 ~200
Environment protection DH240 8.0~15.0 ~500


Services

Fuyi has designed and manufactured roller presses and equipments for briquetting and compacting NPK fertilizer, powder, chemical, minerals, etc, since 2006. We take care of green field projects as well as of existing plants. Our services cover material tests, process layout, engineering, and supply of complete granulating plants or key equipments, guidance of installation and commissioning, training. 

Also, the company manufactures and supplies equipment for drying equipments and dust collector machines. 

Extensive experience and best quality production facilities guarantee a smooth workflow from start to finish.

Delivery
Fertilizer Roller Granulator/Extrusion pellet machine/roller pelletizer Press Machine compactor
       
                                  Welcome our sincere clients come to visit out factory.

 

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