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Specifications
Dry Roller Compactor:
1)main depend on double roller
2)moisture requirement:<1%
3)irregular particle(size:2-4mm
Sepiolite/Gypsum Dry Roller Compactor DH650
Working Principle
Two rollers rotate in reverse, materials between rollers are compressed, the intermediate products are bar shape / sheet, then the crusher will crush the bar shape products into irregular granules, finally using the rotary screen to sieve standard products, non- standard products will be recycled mix with new material for the next granulating process.
Unit structure
1) Pre-feeder: Equipped with mechanical vibrating feed hopper with automatic control and timing vibration
2) Quantitative feeder: Adopts frequency conversion adjusting speed to ensure the feeding accuracy.
3) Force-feeding screw hopper: It is composed of variable frequency motor, cone helix, stirring knife tooth and cone feeding hopper with visual glass window as well as feeding mouth assemblies and so on. Its function is to further achieve degassing and perform pressure feeding.
4) Slice mill: The mainframe of the slice mill is composed of left and right fixed bearing seats, frame structure, two alloy steel rollers, two hydraulic oil cylinders, electric automatic pump station as well as hard tooth surface dedicated reducer and main driving motor.
5) Breaking and pellet dressing machine: The breaking and pellet dressing chamber is composed of cutting-up box, cutting-up main shaft and special rotating cutting blades and the main shaft is driven at high speed by the motor to break the extrusion forming materials and dress into pellets.
6) Vibration classification screen: It is equipped with screen block-proof device and convenient to clean the screen. The broken pellet and powder materials from the breaking and dressing machine is divided into pellet product and recycling powder.
7) Material return screw: It sends the unaccepted powder material returned from vibration classification screen to the feeding elevator.
8) Bucket elevator: HL250 Type, used for feeding materials.
9) Electric control cabinet: It is composed of the electrical components such as electric control box, frequency conversion controller, ammeter, voltage meter, light, button switches, voltage switch and so on. All the electrical equipment is controlled and operated concentratedly
Granulating production line(21-28t/h capacity, based on 2-5mm irregular granules):
Rollers and Final products
Services
Fuyi has designed and manufactured roller presses and equipments for briquetting and compacting NPK fertilizer, powder, chemical, minerals, etc, since 2006. We take care of green field projects as well as of existing plants. Our services cover material tests, process layout, engineering, and supply of complete granulating plants or key equipments, guidance of installation and commissioning, training.
Also, the company manufactures and supplies equipment for drying equipments and dust collector machines.
Extensive experience and best quality production facilities guarantee a smooth workflow from start to finish.
Delivery
Technical Parameters
| Model | DH240 | DH360 | DH450 | DH650 | DH850 | DH1050 |
| Roller diameter (mm) |
φ240 | φ360 | φ450 | φ650 | φ850 | φ1050 |
| Valid usable width (mm) | 300 | 170-230 | 190-280 | 290-330 | 420 | 500 |
| Roller speed (rpm) |
50-100 | 10-25 | 10-25 | 10-25 | 9-16 | 8.5-14.5 |
| Max rolled sheet thickness(mm) | 4 | 8 | 12 | 16 | 25 | 36 |
| Rolled sheet output*(kg/h) | / | 1300-2300 | 2500-3500 | 5000-7000 | 12,000-16,000 | 22,000-38,000 |
| Finished product output ((kg/h)) |
2000-3000 (Oblate) |
900-1300 | 1800-2500 | 3500-4000 | 6,000-8,000 | 12,000-16,000 |
| Granular size (mm) |
3.5/4.2/4.5/ 5.5/6.5 etc. |
2-5 | 2-5 | 2-5 | 2-5 | 2-5 |
| Main unit power (KW) | 45 | 30-37 | 55-75 | 90-110 | 220-250 | 400 |
| Total installed capacity (KW) | 55 | 55 | 90 | 175 | 400 | 850 |
| External dimension (mm) | 2300×1700×1860 | 2350×2000×2600 | 2600×2200×2900 | 3600×2800×3200 | 5,000×3,800×4,100 | 7,000×5,000×6,000 |
| Total weight (t) | 5 | 7 | 10 | 21 | 46 | 75-85 |
Applicable examples
| Name of material | Specification | Granular size(mm) | Output(kg/h) |
| Potassium chloride, Russian red potassium |
DH360 | 2.0~4.75 | 1000~1500 |
| DH450 | 2000~2600 | ||
| DH650 | 3200~4500 | ||
| Potassium sulfate | DH360 | 2.0~4.75 | 1000~1300 |
| DH450 | 2000~2500 | ||
| DH650 | 3000~4500 | ||
| NPK fertilizer | DH360 | 2.0~4.75 | 900~1500 |
| DH450 | 1800~2600 | ||
| DH650 | 3000~4500 | ||
| Ammonium chloride | DH360 | 2.0~4.75 | 800~1000 |
| DH450 | 1800~2500 | ||
| DH650 | 3100~4600 | ||
| Ammonium sulfate | DH360 | 2.0~4.75 | 800~1000 |
| DH450 | 1800~2500 | ||
| DH650 | 3100~4600 | ||
| Cryolite | DH360 | 2.0~6.0 | 1000~1500 |
| DH450 | 2000~2600 | ||
| DH650 | 3200~4500 | ||
| Antioxidant | DH360 | 0.3~2.0 | 300~400 |
| Zinc oxide | DH360 | 1.5~2.5 | 350~500 |
| Sodium formate | DH360 | 1.5~6.0 | 800~1000 |
| Steel making flux | DH360 | Olive shape | 1000~1200 |
| Snow melt agent | DH360 | 2.0~7.0 | 800~1000 |
| Bromine chlorine hydantotin | DH240 | 1.5~6.0 | ~300 |
| Medical intermediate | DH240 | 0.5~2.0 | ~200 |
| Environment protection | DH240 | 8.0~15.0 | ~500 |
Welcome our sincere clients come to visit out factory.
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